Sump guard complete

[bluesman]

some details - it is only partially bent because only material I can get was 5 mm duraluminium, too tough to bend - on big angles it breaks.
I have no welder for aluminium, therefore no welding.
With softer and thinner material I could have bent separately 2 comple sides and 1 undertray, but because of this material I had to make it bolted together.
I am not too bothered about how it looks, but it is tough.
To protect better between frame/engine and undertray I installed rubber door stops, so that guard does not touch anything and damped by rubber.

http://kickstarter.org/mkportal/modules ... /a_461.jpg

http://kickstarter.org/mkportal/modules ... /a_460.jpg

http://kickstarter.org/mkportal/modules ... /a_459.jpg

http://kickstarter.org/mkportal/modules ... /a_458.jpg

http://kickstarter.org/mkportal/modules ... /a_457.jpg

http://kickstarter.org/mkportal/modules ... /a_456.jpg

[CrazyWezel]

NICE

i can't beat that.. very very good looking!
looks strong btw

[Shifty-PK]

Wow im impressed, looks really nice and strong!

Where can i place my order

[Frans van Roosmalen]

Good looking solid protector

Maybe you can post a "How to" in the technical zone of this site

[bluesman]

I simply do not have time to do it again and no material. I still have to fix scooter engine for my friend and start restoration of my CB750k2.
But. I will scan pattern that I made which can be folded into sump guard and I can post it to site.
I recommend to use something a bit thinner than I did, and true aluminium. I bought that material as occasion, very cheap, but 3-4 mm aluminium is enough for that. With a bit of patience and camping stove (to heat it) you can fold 2 sides and one undertray and bolt it together, you can even come to my place and use my tools and my plooibank etc. (manual bender, same like roof workers use). I just too tired - this material is not good to work with, it breaks easily and to bend some parts I had to use bender + my body wait + all my muscles. Otherwise design would be much simpler, and I have that design ready with drawings. With right material it is 4-5 evenings work.

[Frans van Roosmalen]

Would be great if you could scan this. Next year we get a CNC grinder at my work so I(my colleage ) can grind the pattern into a plate. Hopefully we also invest in some bending tools.

I do not know yet of I am allowed to do this for more people then me myself and I. I will inform the Bigbrothers if it is.

[CrazyWezel]

beetje aardig zijn tegen je baas joh, ik krijg alles voor elkaar, en ik mag vanalles voor mezelf staan bakken

[Frans van Roosmalen]

beetje aardig zijn tegen je baas joh, ik krijg alles voor elkaar, en ik mag vanalles voor mezelf staan bakken

Ben heel aardig voor hem, werk tenslotte voor hem Zal het binnenkort eens voorstellen. Chef werkplaats is al akkoord

[zappa.suzuki]

Je kan dan het patroon overnemen van de plastic versie voor een wat strakkere fit

Maar ik bestel vast 1 exemplaar..

En zo'n toolbox
http://www.hessler-motorsport.de/shop/p ... f44fa4e817

[frankn]

die toolbox is wel handig ja.
Ik denk alleen dat dat slotje op de zijkant snel vol met bagger e.d. gaat zitten.
Heb je je gereedschap nodig om'm open te maken...

[CrazyWezel]

heb die toolbox bij iwan gezien, mooi dingetje.. keertje na bouwen

[spgoesdakar]

die toolbox is wel handig ja.
Ik denk alleen dat dat slotje op de zijkant snel vol met bagger e.d. gaat zitten.
Heb je je gereedschap nodig om'm open te maken...

Heb m zelf ook.
Het slotje hoef je niet te gebruiken.
Wel is het belangrijk om een stuk van je spatbord af te zagen.

[800S]

To protect better between frame/engine and undertray I installed rubber door stops, so that guard does not touch anything and damped by rubber.

good idea......... the reason why my tube got busted !!!!!

[bluesman]

Je kan dan het patroon overnemen van de plastic versie voor een wat strakkere fit

Maar ik bestel vast 1 exemplaar..

En zo'n toolbox
http://www.hessler-motorsport.de/shop/p ... f44fa4e817

That's next thing to make.... now I have something to attach it to, so I guess I will weld it from 2 mm inox or something like it.
Another visit to BRICO/GAMMA/HUBO coming

There is some small mods I did to fixation points.
1. Drilled rear fixation points to 8.5 mm, removed welded-on nuts, made insert from flat piece of steel and treaded M8 hole in it, so that rear bolts are M8 and go through that metal fixation places and bolt into inserts that just placed inside.
2. Drilled front points to M6, removed welded-on nuts, made "bridge number 1" insert that goes behind "ears" and has M6 treaded in it, then another "bridge number 2" bolts to it from outside and 2 M6 front fixation bolts go trough "bidge2", "ears" and then bolt into "bridge2"

[bluesman]

Toolbox on sump guard complete.



http://kickstarter.org/mkportal/modules ... /a_465.jpg

http://kickstarter.org/mkportal/modules ... /a_466.jpg

http://kickstarter.org/mkportal/modules ... /a_467.jpg

[letsgo21]

damn, dat is sjiek seg

[Leo]

I simply do not have time to do it again and no material. ......But I will scan pattern that I made which can be folded into sump guard and I can post it to site.

Hi Bluesman,

Has there already been some space in your very busy agenda to scann the pattern ?

LEO

[CamoKat]

Hya Bluesman,

My compliments mate ... that does look very professional

cheers,
Dennis

[bluesman]

thanks guys - next week I will be back to work and will scan patterns and post it somewhere - I promise, will be done by friday next week...

[bluesman]

small update. I scanned pattern for sump guard and toolbox, but I realized that I need to also put all sizes onto scan, because printout will not guarantee correct 1:1 scale.
Working on it now.